More Power by Saving Energy

Provides the simplest and most effective mean s to mitigate harmonics, and improve equipment operating life

Power Quality Regulators in Modular Structure

Phase:
Single/Three phase
Input voltage:
220/380V, 230/400V ±20% or customized
Output voltage:
220/380V, 230/400V ±1-5%
Frequency:
50/60Hz
Power factor:
0.8-1
Type of technology:
Servo type with roller carbon brush
Type of regulation:
Independent voltage control
Display:
LED/Touch Screen HMI
Installation:
Indoor/Outdoor

About Power Quality

As the Internet of Things (IoT) and Intelligent Manufacturing (IM) develops, an increasing number of non-linear loads such as variable frequency drives (VFDs), servo VFDs, and high-frequency power devices are applied. This inevitably poses a negative impact on the power grid, such as transient shock, high-frequency harmonic current, reactive current and 3-phase voltage unbalance.

Power Quality Issues Harm to Devices Benefits after Management
Excessive reactive current Reduced efficiency in power generation and transmission and a fine imposed by the Power Sector to related enterprises; Sharp decline in the utilization of input transformers and unnecessary increase in device costs and basic electricity payments Ensure that system power factors meet  national standards, thereby avoiding fines arising from a low power factor; Decrease in-house device power consumption, improve transformer utilization, and reduce electricity payments.
Excessive harmonic current Voltage distortion generated on the power grid and inability to use related devices on the grid; Shorter device service life, e.g., unexpected heating, accelerated aging and reduced service life of a capacitor, and more seriously, capacitor bulging, breakdown or explosion Improve power use safety and system reliability; Extend device service life and reduce device maintenance costs; Minimize the disturbance of harmonic current on precision instruments.
3-phase voltage unbalance Improper running of devices on the unbalanced line, and more seriously, device failure Enhance power supply quality of enterprise equipment, improve reliability in device operation, and reduce economic loss; Suppress neutral current and prevent overcurrent from damaging other lines.
Voltage sag Unexpected shutdown of on-going manufacturing devices, product quality decline or production line hold-ups; Machinery damage and electrical device burnout, and more seriously, personal accidents; Sensitive-device data loss and huge economic loss Ensure a continuous production line, and avoid  possible productivity drop due to device shutdown; Optimize device power use quality, and ensure product quality; Extend service life of manufacturing equipment.

Applications

Power Quality Regulators in Modular StructurePower Quality Regulators in Modular StructurePower Quality Regulators in Modular Structure

Introduction to Modular Power Quality Regulators

Our modular power quality products include: Static Var Generators (SVGs), Advanced SVGs (ASVGs) and Active Power Filters (APFs). They have features such as high power density, enhanced reliability, optimized performance, high utilization and unique designs. For use in different application scenarios, there are three way to install them: drawer style, wall-mounted style and upright style.

Power Quality Regulators in Modular Structure Drawer style Power Quality Regulators in Modular Structure Wall-mounted Power Quality Regulators in Modular Structure Upright
Power Quality Regulators in Modular Structure 2-Units wall mounted Power Quality Regulators in Modular Structure 2-Units drawer style Power Quality Regulators in Modular Structure Integrated modular cabinet

Main Features of Modular Power Quality Regulators

Our modular power quality regulators:

  • Are compact, with a maximum size of only 0.05m³, have a high power density, and apply to a variety of scenarios. In practice, they are more applicable to places where limited space poses a stringent requirement on the ground they could cover, as well as power distribution upgrading projects.
  • Employ the same design concepts as industry-grade products, and therefore, highly adaptable to the environment.
  • Furnish the module control layer with a board compartment that reaches a dust-proof rating of IP6X and has withstood the nationally recognized third-party lab testing.
  • Apply an interleaving control manner at the output end. This reduces at least 40% of global ripple current.
  • Support a dynamic response at ms level, with a global response time less than 2ms. Therefore, they can accurately track how transient current changes in the power grid and prevent over-compensation and under-compensation.
  • Employ an industry-leading redundant design based on Insulated Gate Bipolar Transistors (IGBTs). As a result, failure in one line will not affect the proper running of the system.
  • Allow devices to detach from the power grid in case of a breakdown, with no port capacitors remain connected to the grid, thus preventing any negative impact on the harmonic oscillator and capacitive reactive power of the grid.
  • Support a CT connecting at the power supply side or the load side, which you can adjust according to on-site requirements.
  • Have a fast and thorough fault self-diagnosis function, which can be intelligently adjusted based on actual operating conditions and states.
  • Make it easier to maintain by using separately removable parts such as bus capacitor and fan.
  • Support a smart algorithm, which automatically adjusts the compensation proportion based on real-time changes in reactive current and harmonic current, and also supports flexibly setting a compensation goal, in order to optimize your business objective.
  • Support smart sleep in which two parallel systems apply a polling mechanism to allocate an average worktime for each module under a light load condition, thus extending module lifetime.
  • Have passed the CE certification and conform to EN 62477-1: 2012+A11-2014+A1-2017 standard;
  • Each of our products has the following compensation feature:
  • An APF supports a wider range of compensation, that is, instantaneous 2nd‒51st harmonic compensation;
  • An ASVG supports 2nd‒23rd harmonic compensation. You can set harmonic compensation capacity and reactive compensation capacity globally.
  • An SVG supports global, instantaneous compensation for inductive reactive power and capacitive reactive power, and meanwhile, solves the three phase unbalance problem.

Enhanced Reliability & Performance

Industry-first dust-proof module at the control layer: The control section is separated from the power section. The control layer applies a fully closed dust-proof design, with no vent holes at two sides, front and back, thus obtaining an excellent sealing; while at the air cooling layer, critical power units are cooled by the power layer, thus achieving a superior device cooling performance. In addition, the control layer reaches a protection class of IP6X and has withstood the third-party lab testing. This isolates the control section from being polluted by the outer world. Besides, we employ an industry-grade hardware design, which further improves security and reliability.

Power Quality Regulators in Modular Structure

Power Quality Regulators in Modular Structure At the dust-proof certification test Power Quality Regulators in Modular Structure After the dust-proof certification test

Use of a separate control scheme for each IGBT, which is much more reliable because: each IGBT is equipped with a set of drives and a hall element, and in the case that the IGBT on one side fails, the device still could offer 50% of the rated output capacity.

Power Quality Regulators in Modular Structure

Providing a soft-start relay and resistor between a filter capacitor and the power grid, to ensure that when a device fails, the filter capacitor breaks away from the grid, without posing any secondary impact on the grid.

Power Quality Regulators in Modular Structure

Quicker response: Use of a Second-Order Generalized Integration (SOGI) algorithm achieves a global response time of less than 2ms, making it possible to accurately tract how harmonic content and reactive content change in the power grid and prevent over-compensation and under-compensation.

Power Quality Regulators in Modular Structure Power Quality Regulators in Modular Structure

In the response test of a sudden load rise, the oscillometer record shows that the global response time on the display is 1.36ms.

In the response test of a sudden load drop, the oscillometer record shows that the global response time on the display is 1.96ms. 

Advanced harmonic suppression technology: Quickly suppresses the harmonic state in less than 1s after a device detects that harmonic current is inevitable in the power grid, making sure that the device will not be turned off entirely so that it can go on performing compensation for the system. Power Quality Regulators in Modular Structure
Low ripple output: An interleaving-based low-ripple control technology achieves a smooth waveform even for a 60th harmonic output. Power Quality Regulators in Modular Structure

How Modular Power Quality Regulators (APF/ASVG/SVG) Work

Our modular power quality regulators are connected in parallel on the power grid. By using an external CT to detect in real-time the load current on the grid, with the help of DSP/FPGA/CPLD chips, and in cooperation with the latest harmonic/reactive-component extraction technology, our regulators quickly obtain the harmonic or reactive content in the load current upon analysis, then generate PWM pulses based on the value that has been set, drive the bi-directional converter made up of three-level IGBT modules, and generate a compensation current that meets the grid requirement. Finally, they realize dynamic, precise compensation for harmonic or reactive current and improve the quality in power supplying.

Power Quality Regulators in Modular Structure

Harmonic current compensation by an APF

Power Quality Regulators in Modular Structure Inductive reactive-current compensation Power Quality Regulators in Modular Structure Capacitive reactive-current compensation

Modular APF/ASVG/SVG Model

Power Quality Regulators in Modular Structure

APF Model for Quick Selection

Transformer Capacity (kVA) APF Capacity (3-Phase 3-Wire) APF Capacity (3-Phase 4-Wire)
1000 200A 300A
1250 300A 400A
1600 400A 500A
Remarks 1. For use in harsh environment, we recommend industry-specific cabinet-style products; 2. For use in scenarios where harmonic current and reactive current are excessively large, configure our products based on actual calculation or in-site test data.

Modular APF Parameters

Model APF 20A APF 35A APF 50A APF 100A APF 125A APF 150A
System Parameters
Grid voltage 400V (-40%‒+20%)
Grid frequency 50 Hz/60Hz (±10%)
Pieces to be integrated No limit
Global efficiency Up to 98%
Wiring mode 3-phase 3-wire/3-phase 4-wire
Heat loss <2%
CT 150/5‒10000/5
Connection mode Back connection/Top connection
Air in/out Front to back/Top to bottom
Performance Indicators
Response time <2ms
Harmonic compensation order 2‒51
Cooling mode Intelligent air cooling
Noise indicator <58dB
Fixing mode Drawer style, wall-mounted style and upright style
Dimensions (W*D*H mm) Drawer style: 442*485*90 Wall-mounted:442*90*485 Drawer style: 500*590*150 Wall-mounted:505*175*640 Upright: 170*525*590 Drawer style: 500*590*170 Wall-mounted: 505*195*640 Upright: 170*525*590
Net weight 20kg 35kg 45kg
Environment Parameters
Altitude ≤2000m, 2000m‒4000m de-rating
Operating temperature -10℃‒+50℃ (>40℃, use upon de-rating)
Relative humidity 5%‒95%, non-condensing

ASVG/SVG Model for Quick Selection

Transformer Capacity (kVA) CosФ
  <0.5 0.5‒0.6 0.6‒0.7 0.7‒0.8 0.8‒0.9
1000 550kvar 550kvar 450kvar 350kvar 200kvar
1250 600kvar 600kvar 550kvar 450kvar 235kvar
1600 800kvar 800kvar 700kvar 550kvar 300kvar
Remarks 1. For use in harsh environment, we recommend industry-specific cabinet-style products; 2. For use in scenarios where harmonic current and reactive current are excessively large, configure our products based on actual calculation or in-site test data.

Modular ASVG Parameters

Model ASVG15kvar ASVG25kvar ASVG35kvar ASVG50kvar ASVG70kvar ASVG100kvar
System Parameters
Grid voltage 400V (-40%‒+20%)
Grid frequency 50Hz/60Hz (±10%)
Pieces to be integrated No limit
Efficiency Up to 98%
Wiring mode 3-phase 3-wire/3-phase 4-wire
Heat loss <2%
CT 150/5‒10000/5
Connection mode Connect from the back/top
Air in/out Front to back/Top to bottom
Performance Indicators
Global response time <2ms
Harmonic compensation order 2‒23
Power factor Adjustable from -1‒1
Cooling mode Intelligent air cooling
Noise <58dB
Fixing mode Drawer style, wall-mounted style and upright style
Dimensions (W*D*H mm) Drawer style: 442*485*90 Wall-mounted: 442*90*485 Drawer style: 500*590*150 Wall-mounted: 505*175*640 Upright: 170*525*590 Drawer style: 500*590*170 Wall-mounted: 505*195*640 Upright: 170*525*590
Net weight 20kg 35kg 45kg
Environment Parameters
Altitude ≤2000m; 2000m‒4000m de-rating
Operating temperature -10℃‒+50℃ (>40℃, use upon de-rating)
Relative humidity 5%‒95%, non-condensing

*Allocating rated power for compensation: You can select a proportion of the global rated power based on your settings to compensate for harmonic current and reactive current.

100% indicates that all of the global rated power is used for harmonics compensation.

Modular SVG Parameters

Model SVG 15kvar SVG 25kvar SVG 35kvar SVG 50kvar SVG 70kvar SVG100kvar
System Parameters
Grid voltage 400V (-40%‒+20%)
Grid frequency 50Hz/60Hz (±10%)
Pieces to be integrated No limit
Efficiency Up to 98%
Wiring mode 3-phase 3-wire/3-phase 4-wire
Heat loss <2%
CT 150/5‒10000/5
Connection mode Connect from the back/top
Air in/out Front to back/Top to bottom
Performance Indicators
Global response time <2ms
Power factor Adjustable from -1‒1
Cooling mode Intelligent air cooling
Noise <58dB
Fixing mode Drawer style, wall-mounted style and upright style
Dimension (W*D*H mm) Drawer style: 442*485*90 Wall-mounted: 442*90*485 Drawer style: 500*590*150 Wall-mounted: 505*175*640 Upright: 170*525*590 Drawer style: 500*590*170 Wall-mounted: 505*195*640 Upright: 170*525*590
Net weight 20kg 35kg 45kg
Environment Parameters
Altitude ≤2000m, 2000m‒4000m de-rating
Operating temperature -10℃‒+50℃ (>40℃, use upon de-rating)
Relative humidity 5%‒95%, non-condensing

APF20A, 35A-LCD in Drawer-style Structure

ASVG/SVG15kvar, 25kvar-LCD in Drawer-style Structure

Power Quality Regulators in Modular Structure Front view Power Quality Regulators in Modular Structure Front view Power Quality Regulators in Modular Structure Left view Power Quality Regulators in Modular Structure Top view

APF20A, 35A-LED in Drawer-style Structure

ASVG/SVG15kvar, 25kvar-LED in Drawer-style Structure

Power Quality Regulators in Modular Structure Front view Power Quality Regulators in Modular Structure Front view Power Quality Regulators in Modular Structure Left view Power Quality Regulators in Modular Structure Top view

APF50A, 100A-LCD in Drawer-style Structure

ASVG/SVG35kvar, 50kvar, 70kvar-LCD in Drawer-style Structure

Power Quality Regulators in Modular Structure Front view Power Quality Regulators in Modular Structure Left view Power Quality Regulators in Modular Structure Back view
  Power Quality Regulators in Modular Structure Top view Power Quality Regulators in Modular Structure

APF50A, 100A-LED in Drawer-style Structure

ASVG/SVG35kvar, 50kvar, 70kvar-LED in Drawer-style Structure

Power Quality Regulators in Modular Structure Front view Power Quality Regulators in Modular Structure Left view Power Quality Regulators in Modular Structure Back view
  Power Quality Regulators in Modular Structure Top view Power Quality Regulators in Modular Structure

APF125A, 150A-LCD in Drawer-style Structure

ASVG/SVG100kvar-LCD in Drawer-style Structur

Power Quality Regulators in Modular Structure Front view Power Quality Regulators in Modular Structure Left view Power Quality Regulators in Modular Structure Back view
  Power Quality Regulators in Modular Structure Top view Power Quality Regulators in Modular Structure

APF125A, 150A-LED in Drawer-style Structure

ASVG/SVG100kvar-LED in Drawer-style Structure

Power Quality Regulators in Modular Structure Front view Power Quality Regulators in Modular Structure Left view Power Quality Regulators in Modular Structure Back view
  Power Quality Regulators in Modular Structure Top view Power Quality Regulators in Modular Structure

APF20A, 35A in Wall-mounted Structure

ASVG/SVG15kvar, 25kvar in Wall-mounted Structure

Power Quality Regulators in Modular Structure Front view Power Quality Regulators in Modular Structure Left view Power Quality Regulators in Modular Structure Top view

APF50A, 100A in Wall-mounted Structure

ASVG/SVG35kvar, 50kvar, 70kvar in Wall-mounted Structure

Power Quality Regulators in Modular Structure Front view Power Quality Regulators in Modular Structure Left view Power Quality Regulators in Modular Structure Top view

APF125A, 150A in Wall-mounted Structure

ASVG/SVG100kvar in Wall-mounted Structure

Power Quality Regulators in Modular Structure Front view Power Quality Regulators in Modular Structure Left view Power Quality Regulators in Modular Structure Top view

APF50A, 100A, 125A, 150A in Upright Structure

ASVG/SVG35kvar, 50kvar, 70kvar, 100kvar in Upright Structure

Power Quality Regulators in Modular Structure Front view Power Quality Regulators in Modular Structure Left view Power Quality Regulators in Modular Structure Top view

Modular Structure of SVGs&APFs in Drawer-style Cabinet

Power Quality Regulators in Modular Structure Front view Power Quality Regulators in Modular Structure Side view Power Quality Regulators in Modular Structure Back view

Modular Structure of SVGs&APFs in Upright Cabinet

Power Quality Regulators in Modular Structure Front view Power Quality Regulators in Modular Structure Side view Power Quality Regulators in Modular Structure Back view
Power Quality Regulators in Modular Structure Module installation view Power Quality Regulators in Modular Structure Top view

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